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Laser Engraver Settings Guide: Official Starting Points and a Safer Test Method

Written by sparrow hu
Laser Engraver Settings Guide: Official Starting Points and a Safer Test Method

Key takeaways

  • A software power percentage is meaningful only for the current machine and module setting; it cannot be converted directly into fixed optical wattage.
  • Save material grade, color, thickness, batch, focus, air assist, and lens condition with every setting.
  • The table below organizes recommended starting points from AtomStack material settings so you can begin a first test quickly.
  • PVC, unidentified plastics, unknown coatings, and composites without a known SDS do not belong in a settings chart.

A laser settings chart is a test starting point, not a guaranteed recipe. Two suppliers may sell “3mm birch plywood” with different glue layers, moisture, and surface treatments. Lens cleanliness, focus, and air assist also change the result on the same machine. Check the official recommendation first, then run a matrix on scrap from the same batch.

Power percentage is not optical wattage

In software, 50% usually means half of the available output range for the current machine; it does not mean a fixed 50W. The 50% setting on a 10W module is not interchangeable with 50% on a 70W module. Electrical input is not laser optical output either. Always record the machine, module mode, software power percentage, speed unit, and pass count together.

Start with the official AtomStack material library

Our official material parameter library organizes speed, power, and pass recommendations by machine. Select the correct device, find the closest match to your material, and run the first test on scrap.

Machine Material Thickness Process  Speed Power Passes Test note
A70 Max Basswood 15mm Cutting 300mm/min 90%  1  Retest with scrap from the same batch
A70 Max Pine 20mm Cutting 120mm/min 90%  1  Knots and moisture change the result
A70 Max Paulownia 18mm Cutting 350mm/min 90%  1 Confirm edge quality on the same batch
A70 Max Bamboo board 5mm Cutting 1,000mm/min 90%  1 Verify the laminated structure separately
A70 Max Leather 4mm Cutting 800mm/min 90%  5 Process only identified, non-PVC material
A70 Max Acrylic 8mm Cutting 100mm/min 90%  1 Confirm color and grade; evaluate clear sheet separately
A70 Max MDF 9mm Cutting 200mm/min 90%  1 Check adhesive composition and SDS
A70 Max Kraft paper 0.6mm Cutting 9,000mm/min 90%  1 High fire risk; supervise continuously
Kraft 20W blue Basswood 6mm Cutting 120mm/min 80% 1 Retest glue layers and focus
Kraft 20W blue Paulownia 10mm Cutting  100mm/min 80% 1 Start with a coupon and watch charring
Kraft 20W blue Acrylic 5mm Cutting 60mm/min 80% 1 Confirm color and grade first
Kraft 20W blue MDF 3mm Cutting 100mm/min 80% 1 Use strong exhaust and check the SDS
Kraft 1.2W IR  Copper Not stated Bitmap engraving 1,000mm/min 80% 1 Start with a small matrix
Kraft 1.2W IR  Brushed stainless steel  Not stated Bitmap engraving 3,000mm/min 80% 1 Results vary with surface condition

See the complete entries in the official A70 Max parameters and official Kraft parameters.

Find your setting with a test matrix

Cut a small coupon and confirm its composition. For engraving, use speed on one axis and power on the other. For cutting, hold a safe power level and gradually reduce speed or add passes. Mark each cell with the real value instead of relying only on the software preview.

Score four items: detail, color or depth, edge, and cleanliness. For cutting, add rear breakthrough, taper, and time per part. Choose the lowest-energy setting that meets quality as your starting point. Run at least 3 consecutive repeats to confirm it was not a one-off; for batch production, add a long-duration job.

How to record air assist, masking, and focus

Air assist clears smoke from the kerf, but too much flow during engraving can move light stock or change surface color. Paper masking may reduce smoke stains on wood while also changing absorption and exhaust behavior; record tape brand and layer count. Record focus at the surface, middle, or stepped down by pass—never write only “automatic.”

Five settings you should not copy directly

  1. Percentages from machines with different optical power;
  2. Settings for materials with the same name but a different grade or color;
  3. “Wattage” based on machine input power;
  4. Extreme depth claims without air-assist, focus, and lens-condition details;
  5. Settings for PVC, unidentified plastic, unknown coatings, or other unconfirmed compositions.

Build a QR-coded record for every material batch: supplier, batch, measured thickness, date, machine, module mode, speed, power, passes, airflow, focus, result photos, and operator. In the official AtomStack material library, select the correct machine, then save your coupon-tested result as the current production version.

How to know when a setting is production-ready

A good-looking matrix only identifies candidates. Before adoption, process at least 3 consecutive parts at the most difficult location of the finished design and compare the first and last part for color, dimensions, and breakthrough. For batch production, expand the test to a complete run and record lens contamination and smoke in the machine. If you must clean or refocus mid-run, include that maintenance time in capacity.

Give the settings chart a version number. When the supplier, firmware, nozzle, lens, or software S-value range changes, mark the old setting “retest required.” Production operators use only the current version; extreme experimental settings stay under a separate label.

Save engraving and cutting separately

For each material, save at least three recipes: fine engraving, dark fill, and clean cutting. Fine engraving favors a small spot and lower heat. Dark fills balance line interval and overburn. Cutting focuses on breakthrough, taper, and fire risk. Do not apply high cutting airflow directly to photo engraving, and do not use engraving speed to judge cutting depth.

Conclusion

A reliable chart stores the machine, material identity, process goal, air assist, focus, passes, and result—not speed and power alone. Open the official AtomStack material library, select your machine, and begin a settings card with scrap from the same batch.

FAQ

Q1: Is 50% power on a 10W machine the same as 50% on a 70W machine?

A: No. The percentage depends on the available output range of the current module and must be stored with the machine, module mode, and software S-value range.

Q2: Why does the same setting produce a different result on another sheet?

A: Supplier, formulation, batch, color, thickness, environment, and machine condition all affect the result. A coupon from the same batch provides a quick calibration.

Q3: When is a settings chart complete?

A: When every value includes material identity, test date, machine, complete settings, repeated samples, result photos, and a passed quality and safety review.

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